Brown coal char CO2-gasification kinetics with respect to the char structure

This research has been performed in the framework of the Virtuhcon project, which intends to virtualize high temperature conversion processes. Coal gasification is one of these processes, which is nowadays considered as a promising technology for the chemical industry. This study is devoted to the coal char physical structure, which is one of the most important parameters influencing coal gasification reaction. First, this study presents the extensive literature review of the char physical structure role during its conversion. Collection of the char structural properties as well as their changes during char conversion are shown and discussed. Literature review is followed by the experimental investigations. Chars prepared from two brown coals (Lusatian and Rhenish) were gasified in a laboratory scale fluidized bed reactor in CO2 at temperatures of 800, 850, 900, and 950 °C and atmospheric pressure. Char samples were gasified completely as well as partially in order to evaluate the reaction kinetics and char structural changes during the reaction, respectively. Complete gasification curves were evaluated by different methods, including application of three gasification models (the Random Pore Model, the Volume Reaction Model, and the Shrinking Reaction Model), instantaneous reaction rate approach as well as the self-developed surface-related reaction rate approach. The results of different approaches were compared. This study also presents a comprehensive methodology to analyze coal char physical structure. The variety of measurement techniques (gas physical adsorption, mercury porosimetry, helium pycnometry, SEM, etc.) were applied to assess structural properties of the char, such as specific surface area, particle density, porosity, pore size and shape, structure morphology, etc. Problems associated with the choice of a proper measurement technique and the comparability of the data delivered by different techniques were discussed. The main objective of the study was to link char structural changes to the char gasification kinetics. The specific task of this thesis was to investigate pore size in relation to their availability for the reaction. As such, specific surface areas of pores of different sizes (from sub-micro to mesopores) were correlated to the instantaneous reaction rates. Both chars exhibit similar trends in their structural changes during gasification, although the absolute values differ, especially with respect to the pores of microscale. Furthermore, structural changes were caused not only by the reaction but also by the influence of the heat treatment, especially at the earlier stages of the reaction. The most reasonable correlation has been achieved between the instantaneous reaction rate and the specific surface area of mesopores. Sub-micro- and micropores did not govern the gasification reaction under given conditions. Finally, kinetic parameters derived from different evaluation methods were reapplied in order to test their ability to predict the experimental data. Each of the method has its advantages and disadvantages as used for the kinetic evaluation. The results of this study represent a substantive base of the experimentally derived data concerning physical structure and morphology of coal char. The findings can be used in numerical and simulation studies for development, validation, and improvement of the models which consider coal particle as a reactive porous solid