[[alternative]]Study of Throughput Improvement for In-Line Stocker

碩士電機工程學系[[abstract]]摘 要 台灣的面板產業經過十幾年來的努力，已逐步趕上半導體產業的經濟規模，而面對到日漸碩大的玻璃製程基板，存取的載具也朝向於大而重的趨勢發展以能容納大面積玻璃基板；但不論液晶面板製程或彩色濾光片製程，所建立廠房的規模定有限制，因此如何擴張產能是一個重要的課題。基於上述原因，本論文將對彩色濾光片廠在已廠房機台配置固定之條件下，提出提升產能的方法。利用目前已裝置固定之機台數，將倉儲系統之機構速度再提升，並將多餘無效的搬送指令減少，藉此研究過程簡化出最短路徑與方法，在不花費額外成本下進行變更；此外，減少無效搬送的成果也可減少電費支出可達35.7%，因此本論文之研究亦可達成節能減碳的環保目的。對於本論文所提出的方法，將先以模擬結果發現可改善傳送效率9.8%~47.8%之系統效能後再導入實際廠房建置。從結果中發現其產能提升30%。 關鍵字：自動化倉儲系統、內嵌式倉儲[[abstract]]Abstract The panel monitor industry has gradually caught up with the economic scale of semi-conductor industry after more than a decade of effort. While the size of glass manufacturing substrate is getting big, the delivering equipments are required to carry large and heavy glass substrate. However, the scale to build factory is still limited no matter TFT process WIP or Color Filter WIP. Therefore, it becomes an important issue to expand the productivity under the limited factory scale. Base on above reasons, the thesis proposes techniques to improve productivity without extending factory scale of Color Filter. With fixed machines and equipments, the producing process can be simplified for shortest route and method by increasing the organizing speed of warehouse system and reducing inefficient delivering orders. The technique takes no extra cost and decreases electricity expenses after reducing inefficient delivering. This study aim is to reach the purpose of energy saving and carbon reduction to better 35.7%. These techniques are first simulated to better 9.8%~47.8% , tested and then inducted to practice in the factory. Results show that productivity is increased to improvement 30% applying the techniques. Keyword: Automatic Material-Handling System , In-Line Stocke