Influence of bias and in situ cleaning on through cage (TC) or active screen plasma nitrided (ASPN) steels

The effect of a substrate bias and prenitride plasma etching on the nitriding response of four steel substrates is investigated in a two factor two level full factorial experimental design. The steels investigated were P20 (M200, plastic mould steel), H13 (W302, hot work tool steel - as received), 4140 (preheat treated nitriding steel) and 1020 (CS1020, bright mild steel). The nitriding response was determined from surface and cross-sectional hardness measurements. Nitrogen depth profile measurements were obtained using glow discharge optical emission spectroscopy. Considering the main effects, the results show that without a worktable bias during the nitriding step there is effectively little or no nitriding response in most of the materials. The prenitride plasma etch did not produce a significant surface hardness response in all steels except H13, where a prior etch substantially increased surface hardness and influenced the hardness depth profile. The bias also significantly increased the nitrogen wt-%. The plasma etch also influenced the near surface nitrogen wt-% concentrations, however the practical implications of this require further investigation