Surface Characterisation Using ToF-SIMS, AES and XPS of Silane Films and Organic Coatings Deposited on Metal Substrates

This work focuses on the surface and interfacial characterisation of silane films of a non-organofunctional silane, 1,2-bis(triethoxysilyl)ethane (BTSE), and an organofunctional silane, γ-mercaptopropyltrimethoxysilane (γ-MPS), deposited on Al, Zn and Al-43.4Zn-1.6Si (AlZn) alloy coated steel. Furthermore, a tribological study of a vegetable oil coupled to an aluminium surface pre-treated with γ-MPS is presented and, finally, the tribological response of thin organic coatings exposed to a sliding contact as evaluated by surface analysis is discussed. The main analyses techniques used were time-of-flight secondary ion mass spectrometry (ToF-SIMS), Auger electron spectroscopy (AES) and x-ray photoelectron spectroscopy (XPS). The results presented in this thesis show that the combination of ToF-SIMS, AES and XPS analysis can be used in order to obtain useful and complementary information regarding the surface and interface characteristics of silane films and organic coatings deposited on metal substrates. The major result regarding the silane films is that the silane film composition/structure is not dependent of pH-value during deposition or type of metal substrate. The presence of Si-O-Me ion fragments in the ToF-SIMS spectra is a strong indication that a chemical interaction between the silane film and the metal substrate exists. Furthermore, it has been shown that it is possible to bond a vegetable oil to a thiol functionalised aluminium surface and to produce a coating thick enough to obtain desired friction and wear characteristics. Finally, the use of ToF-SIMS analysis makes it possible to distinguish between mechanical and tribochemical wear mechanisms