Preparation and property investigation of multi-walled carbon nanotube (MWCNT)/epoxy composite films as high-performance electric heating (resistive heating) element

A series of multi-walled carbon nanotube (MWCNT)/epoxy composite films with a thickness of ~700 µm is prepared by a sequential process of premixing, post dispersing, film casting, and thermal curing. The effects of the physical shear dispersion on the properties of conductive polymer composites as the electric heating element are investigated. The scanning electron microscope (SEM) images show that highly efficient conductive networks form with shear dispersions of MWCNTs in the polymer matrix. The electrical resistivity decreases sharply from ~1015 Ω·cm for the neat epoxy resin to ~102 Ω·cm for the composite film with 2.0 wt% MWCNTs in accordance with the percolation behaviour, and a low percolation threshold of ~0.018 wt% is fitted. The electric heating behaviour of the composite film is observed at a low MWCNT content of 0.05 wt% due to the high electrical conductivity. For the composite film with 2.0 wt% MWCNTs, an equilibrium temperature of 115 °C is reached at an applied voltage of 40 V within 30 s. The excellent electric heating behaviour, including the rapid temperature response, electric heating efficiency, and operational stability, is primarily related to the conductive two-dimensional networks consisting of MWCNTs and the thermodynamically stable polymer matrix