Implicit finite element study of non-steady effects in cold roll forming

The ability of ABAQUS Standard to obtain a non-steady implicit solution to the problem of cold roll forming a channel section is investigated. A solution can be found with careful selection of parameters, but solutions are unacceptably slow for commercial use. The implicit solutions show buckling on the first pass that does not develop into an edge wave, in contrast to a published explicit solution. Faster solutions to steady rolling can be obtained using ALE models that permit convection of stress in the direction of rolling