Electrospun Superhydrophobic Organic/Inorganic Composite Nanofibrous Membranes for Membrane Distillation

Electrospun superhydrophobic organic/inorganic composite nanofibrous membranes exhibiting excellent direct contact membrane distillation (DCMD) performance were fabricated by a facile route combining the hydrophobization of silica nanoparticles (SiO₂ NPs) and colloid electrospinning of the hydrophobic silica/poly­(vinylidene fluoride) (PVDF) matrix. Benefiting from the utilization of SiO₂ NPs with three different particle sizes, the electrospun nanofibrous membranes (ENMs) were endowed with three different delicate nanofiber morphologies and fiber diameter distribution, high porosity, and superhydrophobic property, which resulted in excellent waterproofing and breathability. Significantly, structural attributes analyses have indicated the major contributing role of fiber diameter distribution on determining the augment of permeate vapor flux through regulating mean flow pore size (MFP). Meanwhile, the extremely high liquid entry pressure of water (LEPw, 2.40 ± 0.10 bar), robust nanofiber morphology of PVDF immobilized SiO₂ NPs, remarkable mechanical properties, thermal stability, and corrosion resistance endowed the as-prepared membranes with prominent desalination capability and stability for long-term MD process. The resultant choreographed PVDF/silica ENMs with optimized MFP presented an outstanding permeate vapor flux of 41.1 kg/(m²·h) and stable low permeate conductivity (∼2.45 μs/cm) (3.5 wt % NaCl salt feed; Δ<i>T</i> = 40 °C) over a DCMD test period of 24 h without membrane pores wetting detected. This result was better than those of typical commercial PVDF membranes and PVDF and modified PVDF ENMs reported so far, suggesting them as promising alternatives for MD applications