A new structural subclass of constrained geometry catalysts for the polymerization of olefins

The sterically expanded octamethyloctahydrodibenzofluorene moiety, C29H38 (Oct), has been incorporated into ansa-metallocenes and constrained geometry catalysts (CGC's). Utilization of this sterically expanded version of fluorene has resulted in solidstate anomalies for both systems. The ansa-metallocenes Me2C(n5-C5H4) (n5-C29H36)MCl2, M = Zr, Hf and Me2C(n5-C5H4)(n5-C29H36)ZrBn2 demonstrate crystal motifs expected for ansametallocenes while Me2C(n5-C5H4)(n5-C29H36)MMe2, M=Zr, Hf exhibit diffuse diffraction, a phenomenon that is extremely unusual for organometallic complexes. This crystalline anomaly is the result of a disorder restricted to two dimensions caused by the rare pillared motif of the system. The best solution for this system consists of parallel and anti-parallel pillars present in a 60:40 ratio. The solid state anomaly observed for the Oct-CGC's occurs on a molecular level. The parent Oct-CGC, Me2Si(1-C29H36)(1-N-tBu)ZrCl2·OEt2, demonstrates an unprecedented n1 ligation to the fluorenyl-based ring. Systematic derivatization of this system via halide substitution, alkylation, and exchange of Zr for Hf has revealed that the n1 ligation persists for systems with small substituents on the metal center capable of retaining a coordinated ether. It is hypothesized that the unusual structure of this new Oct-CGC results in Me2Si(1-C29H36)(1-N-tBu)ZrCl2·OEt2/MAO (MAO = methylaluminoxane) being six times more active in the homopolymerization of 1-octene than ethylene. When compared to the prototypical Ti-CGC Me2Si(n5-C5Me4)(n1-N-tBu)TiCl2/MAO, the Oct-CGC is 85 times more reactive in the homopolymerization of 1-octene and 52 times more active in the copolymerization of 1-octene and 4-methyl-1-pentene. The high reactivity of the Oct-CGC towards alpha-olefins results in the observation of an unyielding comonomer effect in the copolymerization of these olefins with ethylene. In addition, the Oct-CGC is perhaps the most syndioselective catalyst known. With an enantiofacial selectivity of 99.7% and a remarkably high activity towards alpha-olefins, the Oct-CGC is capable of producing the highest melting syndiotactic polypropylene (Tm = 165oC, annealed = 174oC) reported thus far. The high activity and syndioselectivity of the Oct-CGC can be extended to the production of syndiotactic poly(4-methyl-1-pentene) with the highest melting point thus far reported (Tm = 215oC)