A Study of Improvement of Productivity by Change of Welding Facility and Process Variable Using Production Simulation Technology

Digital manufacturing technology innovates the production system in the various industries. Shipbuilding industry also obtains the improvement productivity and the cost reduction. This paper aims to optimize the schedule planning of shipbuilding assembly process. In this paper the facilities and production process of panel line were modeled in the virtual environment. The variations of production simulation were investigated by changing the capacity of the facilities and the order of manufacturing process in the digital shop. The Simulator of Discrete Event base was developed with the tool and general development language. The simulation results gave the detailed analysis of the given schedule such as work time and productivity at every stage, bottle neck stage, etc. The optimized schedule was found by comparing the simulated result for the various cases. Applies this simulation model and it will be able to confirm the exception and the alternative plan of flow. Also when change investigation of equipment plan and understanding the whole situation of line in the management of a corporation, it will be able to apply a simulation. This paper also showed the web-based user interface to use the developed simulator easily.List of Tables = Ⅱ List of Figures = Ⅲ Abstract = Ⅳ 제 1 장 서 론 = 1 1.1 연구 배경 및 필요성 = 1 1.2 연구 내용 = 2 제 2 장 조선 Panel Line 공정 분석과 문제 정의 = 3 2.1 Panel Line의 설비 및 공정 소개 = 4 2.2 공정 시뮬레이션 제약 조건 = 7 2.3 공정 IDEFФ 모델링 = 10 2.4 공정 소요시간 정식화 및 세분화 = 12 제 3 장 시뮬레이션 모델링 = 13 3.1 공정 시뮬레이션에 대하여 = 13 3.2 Panel Line 공정 시뮬레이션 시나리오 = 14 3.3 QUEST를 활용한 공정 시뮬레이션 = 16 3.4 범용 개발언어에 의한 공정 시뮬레이션 = 20 제 4 장 시뮬레이션 조건 변화와 시뮬레이션 결과 고찰 = 25 4.1 분기점에서의 로드 밸런싱 = 25 4.2 공법이나 설비 변경시 생산성의 변화 예측 = 27 4.3 물류 투입순서 변경시 생산성의 변화 예측 = 29 4.4 시뮬레이터 활용 방안 = 31 제 5 장 결 론 = 32 참고 문헌 = 3