Manufacturing Process Modeling and Simulation

This paper presents a methodology to be employed in the whole process design phase including first and second processing. This methodology consists of a set of steps which are characterised by an independent model. This paper’s objective is to analyse the coherence between the different models and the coherence between the model and the objectives of each step. The final stage is to develop the production plans. The casting process was the first one to be analyzed. Casting models were created using CAD software (Catia V5R17) and imported into the casting simulation environment (Magmasoft). Filling and solidifying processes have been simulated using different casting models in order to optimize the final configuration. The machining process was modeled using the machining features concept and it was simulated using Catia’s Advanced Machining environment. Two machining strategies have been analyzed according to positioning strategies. Process engineering software was used to create the process plans and to analyze the resource allocation