An assessment of dust generation from ores

Dust from mining activities is produced from several unit operations and is often a serious problem to the industry, due to the influence it can have on human health and the safety record and productivity of a mine. So far, legislative parties and the industry have approached dust as an issue that needs to be controlled, only when a mining operation or process generates undesirable particulates. Nevertheless, new legislation and standards, such as the EU IPPC directive (Integrated Pollution Prevention and Control) and air quality strategies aim to drive mining companies to incorporate dust assessment planning that will be implemented through the whole life cycle of the mine. Mitigation and monitoring practices as well as health surveillance programs will need to be clearly defined. \ud \ud This project’s purpose is to understand how mining processes and in particular how the mechanisms inherent within common unit operations (i.e transfer processes using haulage roads or conveyor belts, the tipping, loading and stockpiling process, the screening process etc) result in the generation of dust. If the operation of unit operations could by optimized to produce less dust, then a “fit-for-purpose” strategy for dust minimisation could be developed to follow exploitation, processing and production demand. \ud \ud The literature on dust from mining operations identified that generation of fines/dust occurs due to the presence of the mechanisms of abrasion and impact. Based on this logic, an experimental methodology was developed, which aimed to assess how dust was generated for each different mechanism and for a variety of ores of different mineralogy. Five different ores were tested, a limestone, talc, an iron ore, a lamproite and a copper ore and the same experimental methodology was followed for each. \ud \ud Experimentation using the HSE-WSL tumbling mill test determined that under the effect of abrasion, ores yielded higher dustiness values during longer tumbling times, whilst parameters such as the sample mass and the particle size distribution of the feed sample could also influence the dust generation patterns. The findings of the computational modelling (discreet element modelling) and experimentation (high speed video recording) suggested that control and optimisation of operational parameters (e.g mill velocity, or tumbling time) within processes that involve abrasion, such as the use of conveyor belts, mills, and screens could minimise the potential of dust generation by this mechanism. \ud \ud The use of a novel impact test determined a positive relationship between the energy input and the particle size distributions of the broken particles, as well as the accumulation of fine particulates in the range of dust (