The Influence of Spraying Parameters on Stresses and Mechanical Properties of HVOF-Sprayed Co-Cr-W-C Coatings

Abstract. Stellite 6 Co-Cr-W-C coatings were sprayed by HVOF while systematically varying the spraying parameters, namely the equivalent ratio and combustion pressure. During spraying, the in-flight particle temperature and velocity were measured. Deposition, thermal and residual stresses were determined by in-situ curvature monitoring of the sprayed samples. Young's moduli and hardness of the coatings were determined by instrumented indentation. The relationship between spraying parameters, in-flight particle characteristics and mechanical properties is discussed