Special wire guide for on-machine wire electrical discharge dressing of metal bonded grinding wheels

To improve accuracy in wire electrical discharge dressing (WEDD), special attention should be given to wire vibration. In this work, the use of a specially designed wire guide is proposed, which is responsible for both ensuring the stability of the wire and improving the efficiency of dielectric delivery to the dressing zone. For carrying out experiments with metal bonded diamond grinding wheels, a WEDD-device was designed, manufactured and integrated into a grinding machine. High erosion material removal rates and dressing accuracy were achieved, thus demonstrating the feasibility and efficient performance of this in situ dressing process