Abstract- This paper provides in-detail description of the design considerations, static & dynamic analysis and mathematical data involved in the design of a ATV Vehicle. The focus has been laid on the simplicity of design, high performance, easy maintenance and safety at very reasonable prices.The design and development comprises of material selection, chassis and frame design, cross section determination, determining strength requirements of roll cage, stress analysis and simulationsto test the ATV against failure.During the entire design process, consumer interest through innovative, inexpensive, and effective methods was always the primary goal. Most of the components have been chosen keeping in mind the easy availability and reliab...