HYBRID METHOD FOR AUTOMATICALLY FILLING OF THE CHEMICAL LIQUID INTO BOTTLES USING PLC & SCADA

ABSTRACT- In today’s fast-moving, highly competitive industrial world, a company must be flexible, cost effective and efficient if it wishes to survive. In the process and manufacturing industries, this has resulted in a great demand for industrial control systems/ automation in order to streamline operations in terms of speed, reliability and product output. Automation plays an increasingly important role in the world economy and in daily experience. A prototype of commercial “ Hybrid method of automatically filling the bottles using PLC&SCADA and show its visualization on SCADA screen ” , controlled using programmable logic controller (PLC) is proposed and the whole process is monitored using supervisory control and data acquisition (SCADA). This system provides the provision of mixing any number of liquids in any proportion. It’s remote control and monitoring makes the system easily accessible and warns the operator in the event of any fault. One of the important applications of automation is in the soft drink and other beverage industries, where a particular liquid has to be filled continuously. The objective of this paper is to design, develop and testing of the “Real time implementation of PLC,SCADA system for ratio control based bottle filling plant”. This work will provide low operational cost, low power consumption, accuracy and flexibility to the system and at the same time it will provide accurate volume of liquid in bottle by saving operational time