Automation of Packaging and Material Handling Using Programmable Logic Controller

Abstract—This paper presents an automation of packaging and material handling using a programmable logic controller. The idea is to automate the process of placing the materials inside a box, detecting good and bad items in terms of weight, and sealing using a packaging tape. The purpose of the study is to replace the manual system being used in the industry, compare the time, and manpower requirement for both the existing system with the proposed automated system. The Mitsubishi FX series programmable logic controller is used to mechanize the system. Sensors such as proximity and load sensor are used to provide the input to the system. The motors, pneumatics, and also the solenoids serve as the output. The researchers used a ladder diagram as a software that will control then the whole system between its input and output components. An experimental prototype is produced to full