THERMAL FATIGUE ANALYSIS AT A MIXING TEE BY A FLUID-STRUCTURAL SIMULATION

In this study, the thermal stress at a mixing tee was calculated by the finite element method using temperature transients obtained by a fluid dynamics simulation. The simulation target was an experiment for a mixing tee, in which cold water flowed into the main pipe from a branch pipe. The cold water flowed along the main pipe wall and caused a cold spot, at which the membrane stress was relatively large. Based on the evaluated thermal stress, the magnitude of the fatigue damage was assessed according to the linear damage accumulation rule and the rain-flow procedure. Precise distributions of the thermal stress and fatigue damage could be identified. Relatively large axial stress occurred downstream from the branch pipe due to the cold spot. The position of the cold spot changed slowly in the circumferential direction, and this was the main cause of the fatigue damage. In the thermal stress analysis for fatigue damage assessment, it was concluded that the detailed three-dimensional structural analysis was not required. Namely, for the current case, a one-dimensional simplified analysis could be used for evaluating the fatigue damage without adopting the stress enhancement factor Kt quoted in the JSME guideline